Polyzen’s capabilities go beyond creating a thin layered polymeric film that encapsulates the device or component either internally, externally, or point specific. Polyzen’s experience enables molding or coating a device in thickness ranges of 1-5 mils (0.001” to 0.005”) with further capabilities of going in the micron range for isolated dosage of a coating or additive on the device. Polyzen prides itself in servicing clients utilizing an automated dipping approach that allows for tighter control for holding concentric wall thicknesses.
The dip molding process is cost-effective for low-volume production of thin film products, offering consistent wall thickness and uniformity, relatively low tooling costs, and fast set-up for new product development. Coatings are applied to medical devices and components utilizing two main processes, dip and spray, with innumerable benefits for medical applications. The spray coating process is advantageous for delivering isolated doses of a coating or additive to any device while maintaining control over dispersion rate.
Polyzen, Inc. is the leader in manufacturing specialty and disposable components and devices incorporating its extensive ground-breaking technological and material science expertise for both small and large medical device OEMs worldwide. From prototype of your initial concept to full scale production, Polyzen has a proven track record in delivering countless, high quality customized products using proprietary formulations in such processes as dip and blow molding, thin film RF welding, extrusion, thermo/vacuum forming, and catheter and device assembly. For additional information, visit http://www.polyzen.com and contact: info(at)polyzen(dot)com.
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